Custom Pouch Making

"I was looking everywhere for a specific size and configuration that we need and then I called Pouchworth and it was a breath of fresh air. I had my dream pouch sitting on my desk in a matter of weeks."

- Ann Ortiz, Dalton Inc.

Custom barrier pouches... In 4 Easy Steps

Have you been searching for bags in a specific size, but can’t seem to find the dimensions you need anywhere? Even with all the standard sizes and shapes Mylar bags can be ordered in, sometimes you just need something custom made for a specific product. You’re in luck. Our custom Mylar bag minimums start at a very low 5000, and you can even use your own artwork and designs. Whether you need food grade custom pouches or tamper-evident packaging, we’ve got you covered.  We even offer smell-proof, child-resistant Mylar bags that are perfect for use by the cannabis industry.

Step 1: Select a Barrier Material

We work with over 40 barrier material options for your project. Depending on what you need to accomplish with your pouch. We can balance different aesthetic and performance characteristics to ensure you’re getting the right material.

  • Barrier Rating
  • Strength
  • Compliance (FDA, EU, REACH)
  • Reliability
  • Thickness.
  • Solvent Resistance
  • Physical Appearance

Step 2: Size and Configuration

Proper sizing is probably the reason you investigated custom packaging in the first place. Any size is possible down to .125″ increments. We also work with multiple bag configurations. Many people don’t even know what their options are, that’s what we are here for.

  • Any size from 1″x1″ on up.
  • Stand Up Pouch
  • Lay Flat Bags (3-seal and 2-seal)
  • Quad Seal
  • Spouted Pouches
  • ASTM Child Proof
  • and much more
Custom Printed Mylar Bags & Mylar Packaging

Step 3: Pouch Features!

So we’ve decided on the material, and the size, but what features do you want (and what bag features do you not need). Ever seen a single use package with a zipper? If you don’t need it, then we don’t add it to the bag.

  • Reclosable Zippers (flange, powder, string, heavy duty)
  • Tear Notches
  • Hang-Holes
  • Degassing valve
  • Tin-Ties
  • ASTM closures

Step 4: Printing

Save some time labeling, and make your product look more professional. While you are custom building your bag, you can add a logo, or graphics. Nutritional information or warnings.

  • Digital, Cylinder, and Plate printing options
  • Die Cutes
  • Metalized Inks
  • Low MOQs
  • Get Creative!

Make Your Packaging Unique Today

Whether you know exactly what you need or aren’t completely sure, we’re ready to work with you to create the custom pouches you’ve been searching for this entire time. Get in touch today.